There are many reasons to invest in effective maintenance for your industrial machines. Unfortunately, many people overlook regular maintenance, as it may seem like a waste of time, resources, and money. It is important to keep in mind that a machine that breaks down will not only require expensive repairs but won’t be making you any money in the meantime. A broken machine will impact your productivity and can result in many issues for your regular operations. Implementing regular maintenance can go a long way toward improving your efficiency and maximizing your profits. Here at Sanson Machinery, we strive to provide the services that you need to maintain your equipment and keep it in the best condition possible.
What is Maintenance?
Maintenance consists of the actions that are required to provide upkeep for a machine or other item. Its general purpose is to conserve the original condition of the implement for as long as possible. There are multiple types of maintenance designed to provide different functions, though the general goal is to keep machines functioning. Certain types, such as preventative maintenance, are used to minimize issues from occurring and keep machines operating efficiently. Other types, like condition-based maintenance, are used primarily when the need arises. For example, this type of maintenance occurs when a machine ceases to operate as efficiently as it previously did.
The Purpose of Preventative Maintenance
Preventative maintenance is incredibly important to keep machines functioning smoothly. This kind of maintenance is regular, routine maintenance that helps to keep equipment up and running. When you implement preventative maintenance techniques, you can reduce your overall repair costs and extend the lifetime of your machine. There are generally two different types of preventative maintenance. Time-based preventative maintenance is maintenance that is performed on regular, timed intervals. This type of preventative maintenance is used most often for particularly critical pieces of equipment that may severely impact production if it breaks down. The other type of preventative maintenance is usage-based. This maintenance is performed after a certain amount of hours or production cycles have been completed on the machine. This type of maintenance is commonly used for vehicles, such as obtaining certain services when a vehicle hits a certain mileage.
The Importance of Maintenance
Obtaining the appropriate maintenance for your equipment isn’t a waste of money. When you provide maintenance, you are investing in efficiency, safety, and productivity for your company and the operation of your equipment. Regular maintenance helps to ensure that your equipment is operating safely. This can minimize the likelihood of an employee or other individual sustaining an injury. Machines that receive regular maintenance will operate with more efficiency, which will help to minimize the expenses required to operate it. This type of maintenance will also catch issues in the early stages, which will reduce the necessity of expensive, escalated repairs. Regular maintenance helps to extend the lifetime of the machine, which ensures that you are able to maximize your profits.
Unexpected downtime will cost you substantial amounts of money, as well as cause your projects to be behind schedule. Maintenance is the best approach for preventing equipment from failing and preventing your company from sustaining these expenses. Effective maintenance will also help to increase the resale value of your machine, as well as maximize warranty coverage. Ensure that you keep detailed records of all the maintenance services. Maintenance can even impact potential financing. For example, a machine that is in good condition will be worth more, which can make it valuable for use as collateral when obtaining a business loan.
Signs that your Machine Needs Maintenance
Though regular maintenance can certainly keep your machines in good condition, it is important to pay attention to signs that your machine may require additional maintenance. Keep a schedule for maintenance. Ensure that you document your machine’s maintenance services to confirm that you are following an effective maintenance schedule. If you have noticed that your operators frequently have to intervene in order to keep the machine functioning, it is likely that your machine would benefit from extra maintenance. A machine that requires maintenance will also function less effectively. This may cause it to require more materials or energy than it usually does. A machine that emits strange sounds or displays warning lights should be inspected carefully. Regular downtime is another indication that the machine requires maintenance to enhance its condition.
How to Keep your Machines Maintained
Keeping your machines maintained will help to ensure that they remain operating effectively and stay in good condition. There are several steps that you can take to help keep your machines maintained. It is important to stick to your maintenance schedule to minimize the likelihood of issues occurring with your equipment. Create a set process to analyze the performance of your machine. Take care to monitor the operation of your machine and ensure that it continues operating at a high level of efficiency. Provide proper training to any technicians or operators that will be working with the machine. Not only will this ensure that the machine is used correctly, but it will also ensure that they are able to find issues when they occur.
Undertake regular inspections for your machine to catch potential issues and obtain the maintenance that you need. It is similarly important to keep the machine clean at all times. Grime that builds up on the surface of the machine can cause issues in the operation. Assign responsibility for the maintenance of the machine. If no one is specifically responsible to catch issues with the machine, it is unlikely that the issues will be reported.
Here at Sanson Machinery, we strive to provide the services that you need to optimize the performance of your industrial machines. We also provide high-quality equipment that is designed to ensure the most productive operation possible. We offer excellent repair and maintenance services to protect the effectiveness of your equipment. To learn more about the services that we offer or the benefits of obtaining a machine from us, contact our experts today!