Fiber laser cutting machines are able to be used in a diverse group of applications. There are multiple kinds of lasers available for cutting applications, though there tend to be many more benefits to fiber lasers, rather than CO2 lasers or crystal laser cutting machines. Understanding how a fiber laser cutting machine works can help you to make the ideal decision for your company and operation requirements. These machines are able to provide many benefits to how efficiently your business operates and the overall quality of your finished product.
How Fiber Laser Cutting Machines Work
Many laser cutting machines operate in a somewhat similar manner to each other. However, the tools used to amplify the laser tend to vary between the different types of laser cutting machines. These components make a huge difference to how the laser cutting machine functions and the benefits that it provides when used in operation.
CO2 laser cutting machines use a carbon dioxide mixture to amplify the laser. This laser cutting machine tends to be used more commonly on non-metal materials. This is due to the thickness and strength of the laser. Crystal laser cutting machines, alternatively, use crystals and pump diodes in order to amplify the laser. These are effective machines and are capable of performing many of the same functions as fiber laser cutting machines. However, the crystal components tend to be rather expensive to replace when they wear out. In addition, they have to be replaced more frequently due to a shorter shelf life than that of a fiber laser cutting machine. Ultimately, though crystal laser cutting machines are effective, they result in far higher maintenance expenses. A fiber laser cutting machine uses glass fibers that are doped in rare elements in combination with pump diodes to amplify the laser.
With a laser cutting machine, the cutting process begins with the laser beam being fired from the laser generator. This is then focused into a laser beam that contains high power density as it passes through the optical path system. After this point, the beam hits the intended surface of the workpiece to begin the cutting process. This heats the intended area to its melting point. The melting point will vary based on the specific material that you are cutting. The machine cuts the material while simultaneously clearing the melted material away. This helps to create a clean, precise cut on the material.
The Benefits of Fiber Laser Cutting Machines
Fiber laser cutting machines provide a multitude of benefits. There are some benefits that are consistent with the use of laser cutting machines for cutting applications and there are other benefits that apply specifically to fiber laser cutting machines. Understanding the applicable benefits can go a long way toward helping you to make the best possible decision for your business.
Laser beams are incredibly focused, which provides them with the ability to make precise cuts. This enhanced precision provides consistent results over time, which goes a long way toward improving the quality of your final product and ensuring that your requirements are regularly met. When you work with a fiber laser, you can ensure that your cutting needs will be met with enhanced accuracy and precision.
Laser beams are able to cut materials far more quickly than traditional cutting methods. This can substantially help to improve your productivity rate, which ultimately improves your profits. In addition, fiber laser cutting machines work with the use of an internal mechanism, which minimizes the need for frequent recalibration. When you don’t have to frequently stop and adjust the material that you are cutting, the cutting process is able to be completed far more quickly because there are far fewer interruptions and disruptions.
Due to the fact that lasers are so precise, they can be used for a substantial amount of varying applications. In addition, fiber lasers are incredibly strong, which ensures that they can be used for both metal and non-metal materials. These lasers are able to cut through incredibly thick materials, as well. The more applications that your machine can be applied to, the more money you save on expensive equipment costs. If you have a variety of needs, a fiber laser cutting machine may be the ideal choice for you.
Higher Energy Conversion Rate
Fiber laser cutting machines have one of the highest conversion rates of laser cutting machines. They are capable of converting, on average, 70 to 80% of power into energy. This can go a long way toward reducing the applicable energy expenses. A machine that wastes more energy will require more energy to complete its intended task. In addition to the lowered operating expenses, a fiber laser cutting machine is better for the environment. This is because it wastes less energy and, therefore, requires less energy to complete its intended task.
Doesn’t Damage Materials
Traditional cutting methods may scratch the surfaces of the material as they come into contact with them. They also may damage the integrity and overall strength of the material that they are cutting. Laser cutting machines, however, don’t do this. The laser head never comes into contact with the surface of the material. This ensures that scratching is generally not a relevant issue. Using a laser cutting machine can ensure that the finished product is cut precisely, without damaging the material.
When it comes to cutting applications, few things can beat the benefits of fiber laser cutting machines. These machines are capable of precise cuts, improving the speeds of operation, and lowering operation-related expenses. Here at Sanson Machinery, we are passionate about providing you with the machinery and equipment that you need to best fulfill your needs. If you think a laser cutting machine is the ideal choice for your operational-needs, you should consult with one of our experts to find out more about these machines. We carry multiple different brands, such as CY lasers, of these machines to ensure that you can find the best one for your operations. To obtain your fiber laser cutting machine, contact us at Sanson Machinery today!